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tender for fabrication and erection works 1.01 1.02 1.09 d stainer / cancer dismantling, fabrication, erection of various signs and make all connections as before and leak proof trial. 1.04 light structure work. ( a ) dismantling ( b ) fabrication / erection heavy structure and column ( a ) dismantling ( b ) fabrication / erection give. ( a ) dismantling ( b ) fabrication / removal of neck / weak of erection pump / motor / reduction gear etc., fabricate new as per old positioning and alignment. ( a ) up to 25 h.p 1.05 1.08 1.07 ( b ) 30 h.p. to 75 h.p. as far as 1.00 ( c ) 75 h.p. above this 1.09 1 / 2 to 12 inch sore / weak m.s. pies by cutting and removing, fitting new pipe and preparing flange in the line. 1.1 ( a ) dismantling / fabrication / erection unscrews worn out valves from 1 / 2 to 12 inches and refits when ready. ( a ) dismantling and fitting 1.11 fabricating according to old method and fitting damp flange. ( a ) dismantling / fabrication / erection 1.12 1.13 1.14 1 / 2 to 12 inches of ate throat / weak nipple cut off remove, copy the flange as in place to fit neck / weak m.s. cut off the band, fabricate a new one as per the sample giving leak proof trial by putting it in place. crosses of various sizes to weak / throat up to 12 dia. cut away, fabricate flanges as per old , fitting in place and giving leak proof trial. fabricate the monkey ladder as per instructions at the specified place. 1.15 1.16 placement 1.17 1.18 fabricate the stair ladder as per instructions at the specified place getting fitter old vessel / vapor pipe / shell plate straighten. cane carriers / i.r. c / bangas elevator / cross vegas damaged / worn out carrier and both rbc chains cut out runner replace new / good condition to replace the old snare. teddy medi on the sides of the primary cane carrier cutting out worn / damaged plates, replacing them flatten by applying old or new plate and grinding 1.19 doing. 1.21 side angle of primary / sahendri cane carrier removal of sore / weak / damaged parts and fitting new angle iron in place of cut parts and leveling the joints by grinding. 1.22 for operation of primary / secondary can carrier channels removal of throat / weak channels from below channels, as before, channeling new or old ones by overturning them. 1.23 cane unloader jaws ( claws ) whose holes are enlarged has gone, or has become teddy wobbly, to correct dismantling and balding throat holes, riddling straighten arms reassembling gaines. engaged for operation of trolleys and bridge of cane unloader 40 / 50 mm size worn / damaged square door crop out, fit new square wise according to old, label doing and grinding the joints and giving a successful trial of leveling. cutting of worn / damaged parts of rail installed for bridge drive of cane unloaders / mill house cranes, replacing them 1.24 1.25 fixing rails, leveling alignment and joints grinding and correcting and giving a successful trial. 1.28 32 mm m.s. preparation of new static collars according to the old ones from the plate, working with hard facing welding electrodes. double coat hard facing on the side, leveling by grinding, straightening after heating and fitting in the mill and necessary welding. removal of crooked channels of weak structure of trolley drive of cane unloader by cutting and installing new channels 1.27 driving arrangement fitting alignment and trial give end carriage fitted for bridge drive of cane unloaders t rams have been cut and removed, according to the old channel fabricating the box and fitting it in place bridge wheel fit , give successful trials after doing necessary strengthening. strengthening of channels fixed in the structure of cane carrier no. 1 and 2 by placing plates on weak channels. removal of leaky / weak / gully mill juice tray provided by m.s. fabricate a new juice drawer from the plate as before, fit it in place, make a flat connection as before and give a leak proof trial. hard facing of trpf rollers on weak shell, correcting tooth thickness as per tooth profile drawing 1.20 1.29 1.3 forming, hard facing and and shell length 1520 to do mm, 3 / 4 mm on both sides as directed. to complete the length by applying s.s. plate of thickness m. work 1.31 1.32 repair of broken / weak / damaged teeth of pressure suits installed between gill and trpf by cutting and replacing the neck parts of watm top and side plate, grinding and leveling the ms plate and all tees hard facing and grinding work 1.33 throat / weak trough part of watm truck of irc chains cutting out and applying 10 mm thick m.s. plate preparing trough as before and giving leak proof trial. 1.34 after rrc 3 mm thick m as per instruction in tufts lining and jointing from s plate to watton and side leveling by grinding on r. r. out of the base big / channels engaged for the sport of c channels cutting sore / weak base beam, new as per old , to apply, to level, to align, to beld. fabricating and fitting the juice rings in the mill rollers as per the instructions. filling up the base of the worn / cut teeth of mill crown pinions with ms electrode, making tooth profile and grinding them by hard facing from above. balled off mill old worn / cut tailbar couplings repairing, leveling by grinding. mill rollers work | ( of ) . 50 m. m. pitch roller | ( b ) 25 mm pitch roller r. r. straightening the old crooked racks of c, changing the wear pads and making necessary repairs. straightening of racks of bagasse elevator / cross bagasse carrier and both bagasse carriers, baled and desired repairs straighten the old bent / bent slate of cane carrier no. 1 and 2 to do, fix the profile of goob. fabricate new rack for irc as per instructions. cross carrier / elevator / old for both rbc channels , fabricate a new rack as per the sample. old sample / custom new fan for bagasilon blower to fabricate i.r. weak / loose on both side plates of c chains cutting parts, baling new / old plate and giving successful trial. cutting of gully and weak top / side plates of hoods of cane chopper / labeller 10 / 12 mm thick, fabricated from plates and replacing as per old one. f of working boilers. d / id ducting cut out the sore / weak parts and give a leak proof trial after fabricating according to the sample from 5 / 6 mm thick plate. bagasse elevator / cross bagasse carrier and both r.b.c. cutting of worn / weak watm trough plates of chains, balding after applying new / old plate. bagasse elevator / cross bagasse carrier / both rbc channels worn / damaged / weak parts of side plates cutting, fitting new / old plates, alignment and ballads leveling by grinding. | mill head stock and t.r. removal of damaged distance piece from distance pieces fitted between p.f head stocks and | make a new one according to the sample and fit it as before. cut throat / vulnerable parts of donnelly suits of mills removing and repairing by fitting new plate etc. fitting in place by fabricating the neck / weak donali suits of the mills according to the old ones. t.r. fabricating the top and bottom covers of p.f system according to the old method and fitting them in place and giving successful trials. of the juice trays for compound imbibition of mills cut and remove the weak / weak juice tray and prepare and fit the juice tray as per instructions. various electric db / sub db installed inside the plant to protect it from getting wet in the rain, prepare a structure from scrap and put a roof over it with g.i.c. seat. ci of bagasse feeders of m / s ijt make boilers. replacement of damaged / burnt mouth pieces in mouth pieces. cutting of neck / weak bagasse suit portion of bagasse feeders of working boilers, fabricated from new / old plate and fitted in place. replacement of damaged / worn part of bridge drive rail of manual overhead crane installed in power house and alignment and trial of main shaft of bridge drive. .cold water coming for cooling of mill and power turbines 1.61 fixing the cancher in the key line as per the instructions, preparing the bipara loop and giving the trial of the system. removal of damaged base bed of transmission gear system of mills, repairs as per instructions, 1.62 1.63 1.64 alignment by fitting it in place. removal of weak parts of perforated screen in bagasse elevator by cutting and fixing new frames as per instructions. to replace sore / weak frames of strainers fitted in steam drums of working boilers, to fabricate as per new frame samples. binding ranks to links in irc block type channels 1.65 for attachment plates whose holes have become enlarged or the link has become weak, cut them out and prepare the pads of the plate according to the old method and weld them on the links. balding and drilling of irc chains in the bore of elongated / oval pin holes. of the whirling tanks that received the juice of the mills cut throat / weak juice whaling tank remove, sample according to the fabrication of new whirling tank and fitting it in place, make all connections as before and give leak proof trial. 1.66 1.67 1.68 cutting the neck / weak wattage cones of juice receiving whirling tanks of mills, fabricating and fitting new ones, giving leak proof trial by making all connections. 30 ton capacity boilers economizer below the economizer by cutting out the throat / weak ash suit, fabricating a new one, fitting it as before, and making it leak proof. cutting throat / weak ash suits from the ash suits under the mud drum of 30 ton capacity boiler, new as per old 1.69 1.7 making and fitting in place leak proof trial `dana. replacement of throat / weak ash suits of boilers of 20 tonne capacity with new ones. id / f. out of section / delivery dampers of d fans new dampers as per old by removing sore / damaged dampers. fitting and giving successful trials. removal of damaged / weak dampers from the dampers fitted in the flue gas inlet / outlet of the economizers of the working boilers, making new ones as per the old ones and fitting them in place and giving successful test. air heater housing / economizer housing / f.o. of boilers. d. cutting the throat / weak parts of the fan duct, fabricating it with new / old plate and fitting it in place, making it leak proof. external cleaning of installed boiler chimneys and painting with aluminum paint. removal of various ductings / shell gullies / weak parts of batch scrubbers in working boilers, fabrication of new ones, fitting in place and leak proofing. replacement of gully / weak perforated waffle plate with perforated chamfer plate inside boiler water feed tanks. replacement of various gully / weak steam lines of boilers with the provided lines ( 150 mm ) and leak proof to give a trial 1.79 fixing closed cover on tail end of new rbc chain as per instructions and giving satisfactory trial. fabricating closed curbs on tail end of cross carrier chain as per instructions. old r. b. in the truck near the wall in the left drum of c chan fabricate suit as per instructions for direct bagasse loading placement . cutting and removing the damaged pocket plate of the pocketed anvil plate of cane fibrizer, fixing the pockets by applying a new plate, fixing ribs for support on the vertical plates, preparing the anvil plate by hard facing as per instructions. the circular holes made for fitting the rotor assembly in both the side plates of the hood of the cane fibroiser, whose diameter is more than the rotors diameter, are modified by reducing the said diameter to 10 to 15 mm. doing . fixing and leak proofing of sore / weak joints of rubber strip fitting ubs made in partition plates of juice heaters by applying flat iron. cutting loose / weak partition plates of partitions made in inlet / outlet header of juice heaters, repairing leaky floor to partition wall by installing new plate. various condensate receiving bottle, syrup receiving bottle by cutting the shell, checking the internal partition plate and making it leak proof and re balding the cut shell and making it leak proof and making all the connections as before. for fitting of mud scrapers of juice clarifiers, cut off the weak / weak arm from the arms, fit the arm as per old, arrange the scraper fitting and give a successful test. juice clarifiers, cut off necks / weak bolts, fabricate new ones as per old and fit them in place, make all connections as before and give leak proof test. removal of juice clarifiers shell / foam member / roof neck / weak parts by cutting and fabricating with 5 / 6 mm plate, fitting in place, baled from inside and outside, leak proof and make all connections as before. removal of necks / weak juice overflow / mud boxes of juice clarifiers by cutting and fitting new ones according to the old ones and giving leak proof trial. cutting and removing weak coils of juice / water / steam installed at different places, fanning new coils and fitting all connections as before and giving leak proof test. cut and remove the neck / weak part of the tray in vacuum filters and according to the removed part, fabricate the part and fit it in place and leak proof balled and give a successful test. dismantling and removal of weak / weak cyclones in vagasilon cyclones installed at vacuum filter station, fabricating a new one according to the old sample and fitting all the connections as before and giving leak proof trial. cutting down the condensers installed on the vacuum filter station, after checking and heating them as desired, fit them in place as before and give leak proof test. new school according to the old for m mixture. fabricating conveyor, fitting flange and giving successful test by fitting on site. 400 mm diameter gully / weak bagasilon line that brings the vegasilons from the vegasilon fan to the vacuum filter station by fabricating it with 02 mm thick plain gi seat and installing it in place of the old one and giving it a leak proof trial. for sulfur furnaces, remove the neck / weak melter from the melter used for melting sulfur, prepare a new one according to the sample and test it hydraulically at 300 pounds per square inch pressure and fit it and make all the connections as before and leak proof. cut and remove the sore / leaky / weak coolers from the secondary coolers made for the culling of sulfur dioxide gas, fabricate a new one according to the old one, install the cooling pipe, install the cooling system and give leakproof trial by doing all the connections as before. making new as old / leaky / weak after burners from the after burners of sulfur furnaces and fitting them as before and making all connections and removing the weak / weak cooling pipes of secondary coolers of leak proof trial sulfur cranes and replacing them with new ones. giving leak proof trial by installing cooling pipe. by cutting off the sulphurous mud gully / weak cooling jacket, prepare new cooling jacket from new / old plate and give leak proof trial by doing all the connections as before. juice / syrup side satvik type gali / weak sulfur furnace after removing it from its place and feeding it in scrapyard, fabricating new sulfur furnace according to the old one from 12 / 16 mm thick m.s plate, double coat balding from inside and outside, apply cooling jacket and give a leak trial by doing all the connections as before. romeicner new / used vapor shell / quad bodies juice heaters and pans leaky / weak s. removal of s / bass tubes, cleaning the holes of the tube plate and inserting the new tube by expanding it at both the ends, the following works related to successful hydraulic testing ( a ) . allow the tube to be removed. ( b ) inserting the tube. leak proof trial by repairing the shell of weak / gate shell right emoil valves from 600 mm dia to 1000 mm dia fitted in quad vadies, vapor shells and pans at camper / exhaust inlet and capper outlet. to strengthen the top taper phone of vacuum pans of 40 / 60 ton capacity, to re bald various welding joints, to do stranding by applying ribs of flat iron from above ( a ) . 40 ton chain top cone ( b ) . 60 ton pan cone 40 / 60 ton capacity vacuum pans by cutting and removing weak top taper cone, fabricating new angle from 12 mm thick m.s plate as per old, making b double coat welding from inside to outside is necessary giving successful water and vacuum trial by making all the connections as before by putting support. leak proofing of quad vadis / over shell / pans by proper repair of sevjol. removal of quad floodgates / over shells / necks of pans / weak sewers. fabricate new sewers from 12 mm thick m.s. plate, fit in place, leak proof and give successful water / vacuum trial. fabricate new external catcher in chair pipe of 40 / 60 ton pan capacity vacuum pans as per instructions and give leak proof water / vacuum trial after making all connections. cutting and removing weak feed headers of vacuum pans of 40 / 60 ton capacity, fabricating new ones according to the old ones and installing them in place, making all connections and giving successful trials. cut and remove the but shells / quad bodies / necks of the panes / weak umbrella, fabricate the ankles from the old plate according to the old method and fit them in place by applying necessary supports. by cutting the throats / weak parts of the discharge gutters of the pans. remove and prepare from old plate and fit in place. by drawing the various buildings of the bottom saucers of the panes re weld, fix tie rod from inside as per instructions and outside angle iron / standing flat iron strengthening by making a bow. 12 mm thick cutting of thin bottom take at the neck of the pan fabricated according to the old ms plate and fit in place do double coat belting and leak proof water / vacuum give a trial 40 / 60 ton capacity chain shell weak section cutting as per sample 12 mm thick m.s. fadicate from plate double coat baling from inside and outside all kanekyans should be done as before by placing the necessary supports. to give inductive water vacuum trial. various molasses syrup storage tanks installed on the pan floor cutting the weak parts of the sides and left plate, fixing the prepared from the new / old plate in place, doing leak proof welding and giving successful water testing by making necessary reports. cutting the throat / weak part of common juice water of mills, preparing it from old plate and giving successful water trial by making it leak proof. repairing of quad sets / pans by banking multiedge boxes / nozzle boxes of conductors. removal of loose / weak panmuri of condensers of quad sets / pans, fabricate new ones as per romp or fit in place and give leak free water / vacuum test. replacement of worn / weak parts of monitor casing of continuous centrifugal machines. bricketing of new cover according to the old one for replacement of neck / top cover of continuous central couple machines. to replace the loose / weak discharge suits of continuous central machines, fabricating new suits according to the old ones and fitting them in place. cutting and removing the power plate of the casing of continuous centrifuging machine and fixing the new base plate. a. removing and fitting the necks / weak molasses separator suits of the centricouple machines. replacement of weak non cut feeding shoots around the neck of a. centrial by making new ones and making them leak proof. removal of old molasses suppression system of 750 kg charge four speed single centrifugal machines and installation of new butter alloy type wall according to instructions and giving successful trial. 750 k. successful trial by removing mascot gold gate valves of four speed entry machines of g per charge capacity and replacing them with 200 mm size butter ball by making necessary arrangements. nk taking out the monitor casing of 1100 continuous centrifugal machine, cutting the damaged plate of cover, installing new plate, aligning and leveling the monitor casing by fitting it in place and getting satisfactory trial. dismantling and removal of the old / overloaded sugar hopper, getting a new hopper fabricated from the new plate as per the old one and giving successful trial. replacing loose / weak shell plates of transit heaters installed on b and c centrifugal machines and giving hydraulic test. cutting of gully / leaky / weak shell of b&c mainma nicro, fitting the fabricator as per old and giving leak proof trial. cut off the neck / weak part of the trough of the sugar hopper, prepare and fit the new one. cutting off the toothed driving part of sugar hoppers, preparing it by riveting with new plate, fitting it in place, giving successful trial by doing all other works, preparing packets of sugar elevator / dry shed extractor as per old instructions. removal of damaged / broken shafts of air / water cooled crystallizers by cutting them with arcs. fabricating new shafts and fitting them in place, fitting vertical rims on joints, fitting all arms and giving successful trials. repairing of broken arms and shafts of air / water cooled crystallizers. giving a successful trial removal of damaged worn out square wheels and worm shafts used for drive of crystallizers, fitting new or brought from outside in their place of proper square wheels and square shafts. alignment and giving ruffle trial cutting the weak part of the shell of the vacuum crystallizer, making the fabricate according to the old method and giving a successful trial by force coating from inside and outside. cutting of gully / weak cooling pipe of tadin vertical crystallizer, fabricating new one according to sample and fitting it in place, installing necessary bans support and giving leak proof water trial. stone cams fitted in section pipes of injection / spray pumps which have melted, replacing them with new ones as per the old ones. fabricating neck / weak pipes of delivery pipes of injection pumps with reducers and fitting them in place, making all connections and giving leak test. removal of injection / spray pump necks / weak main header by cutting and fitting in place by beating with new plate and giving curry leak f trial. removal of neck / weak elliptical timing section of injection / spray pumps, fitting the seat by bequetting according to the sample and giving successful trial. ( e ) . 10 u.p. 1 ( b ) . m.f. 40x45 ( c ) m.f. 2595 making a driving track for the drive of primary clarifiers of e.t.p. by placing m.s. plate on the wall. leakage of steel molasses tanks by preparing new plate at the neck of the shell and coating it from inside. strengthening of throat / weak ears of different strains by applying plates. briquetting new bands according to the sample to replace weak / weak bands of different sizes, fit in place and give leak proof trial. ( k ) . 400 mm to 650 mm ate a ( b ) . 650 mm to 850 mm until dia ( g ) . 800 mm to 1100 mm ate one various sizes from 400 mm dia to 500 mm dia cutting weak lenses, making new ones and fitting them. uprooting the shaken / disturbed head stock of nilon, banking the foundation boat, applying base pad, re recording the head stock, re melting and doing all the work as before. fabricate the victims of cane unloader case and bawra according to the old method and put up all the tents. gale / dagist of the plate farms installed at various places dismantling of platform, change of angle / channel of base structure and preparation of platform from old plate and installation of railing etc. ( k ) . dismantling ( b ) fabrication carrying out work of pegging for strengthening weak / weak parts of various vessels. cutting and removing the weak / weak main holes in various versions and giving leak proof trial by fitting new pickets according to the old ones. weak / rounded / rectangular / conical storage tanks of different sizes, after cutting them and fitting them in place, give leak proof test by doing all the connections as before. cutting the arms for grinding the crooked shafts of pug mills / magma mixers, straightening the shafts by heating them out and fitting the bells of both the ends and giving successful trials by installing the arms. ms k ring on idler pulley of ken carriermans stenthening the pulley by making it hot and fitting it. hot water for section of super heated wash water pumps preparation of water storage tank according to instructions and all giving leak proof trial by connection. 900 mm to 1100 mm dia of quad sets / pans removal of weak napper pipes of 10 / 12 mm fabricating pipe from thick m.s. plate by making b balding double coat from inside and outside and fitting it in place, fixation of necessary supports and leak proof water / vacuum trial give . ( k ) . dismantling ( b ) fabrication and erection cutting the weak / leaky part of the shell of kalendriya installed in quad wadi no. 3 of old quad set, fracturing it with 12 mm thick plate and fitting it in place with leak proof balled and giving successful water / vacuum trial. cutting the throat / weak parts of molasses gutter of continuous / a type centrifugal machines and fitting it in place by preparing new / old plate as per old and giving leak proof trial. taking out the steering drive shaft of the juice sulphiter, straightening the shaft, re fitting, fitting the arms, fitting the necessary supports and giving a successful trial. replacement of weak columns around platform of sulfur bhatti station with new or old ones. providing strengthening to vapor pipes by making t rings of amil iron in weak vapor pipes of quads / pans as per instructions from outside. strengthening of weak top taper phone of panes by fitting box like strengthening with angle / channel. to give support from outside to the weak wall of flood / pans, by preparing ring from 100 mm channel and applying box type bracing, necessary strengthening. removal of weak parts of the shell of air / water cooled crystallizers by cutting and preparing the shell from a new plate, melting it in place, fitting necessary ribs and giving trial. repair and leak proof sliding type gate valves of air / water cooled crystallizers. dismantles worm wheel / square housing of drive to prevent leakages from gland housing of crystallizers, takes out gland housing, re fits housing and drive when p gun mat bush is changed, aligns and gives trial. . cutting of weak / weak pipes from molasses drain pipes coming out of monitor casing of abc centerpagoogle machines, fitting new ones and giving leak proof trial. fabricates cones as per sample for replacement of top / watom necks / weak cones of various conical vessels, fits in place, makes all connections as before and gives leak proof trial. ( k ) . 400 mm to 650 mm dia cone ( b ) . 650 mm to 1000 mm until dia ( c ) 1100 mm to 1500 mm dia ( d ) 1750 mm to 2500 mm dia ( d. ) . from 3000 mm to 3500 mm dia, quad wadi / rogikanser / vapor shell / vapor / exhaust inlet walls fitted in pan calendria, removing neck / weak parts and making new ones as per old, making all connections as before. and giving successful water / vacuum trial. neck / weak discharge suit of vacuum filters fabricated from old plate as per sample and fitted in place r.g. removal of loose / weak discharge suits from bagasse discharge suits fitted in sea chains, fitting the place by funding the discharge suits from the old plate. cutting off the weak / weak cone from the inverted phone fitted in the socket of the pans, fabricating the new cone as per the sample and fitting it in place. cutting and removing weak down take pipes of quad bodies, leak proofing by fitting new down take pipe and giving successful trial. removal of corroded / weak headers from the saxon headers of various pumps, fabricating new headers according to the old ones and fitting them in place, giving leak proof trial by making all the connections as before. removal of damaged body no. 2 residual shell and calendriya of the new quad station installed at quad station and put the scrap in the ward and make a platform at the vacant place. removal of weak channel / beam of base structure of cane unloader no. 1 trolley by cutting and erection by fabricating new base structure as per instructions and giving satisfactory trial by fitting wheels of trolley drive. for the power supply of all the three cane unloaders, fitting the beam as per instructions, installing sliding / rolling baskets for running of cables, operating the power supply by flexible caulking. doing . p gill turbine no.2 inlet steam line size 180 replacement of weak part of mm with new line and replacement of old give one trial leak by connecting like rabi connection ( per meter ) cutting and dismantling the shell of the old trpf field and removing the shaft ( per piece ) cutting and removing the old weak / damaged tube plates of iagentic boiler no. 1 air heater, leveling and alloying the newly obtained tube plates as complete fitting and fitting one tube each on all four sides, cutting and removing all the old tubes of air heater of ijt neck boiler no. leak proofing of all air heaters by fitting cut plates. ( per tube ) dismantling the weak / weak resistance box from the water resistance boxes fitted for the operation of the slipping type motors of ken fibrizer, fabricating the new box according to the old one and fitting it as before and giving a satisfactory trial. re fabricate the damaged base of drive shaft bearing of primary can carrier and align it as before ( one life ) ....
Tender Value : ₹ Ref. Documents
